Team:Calgary/Project/OSCAR/Bioreactor

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Designing a Physical Bioreactor

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Introduction

One of the main goals our team set out to accomplish was to convert naphthenic acids into useable hydrocarbons for fuel. It is clear that genetically engineered bacteria are needed to perform such a complex task, however, a system is needed to carry out this biochemical process. Bioreactors are engineered vessels designed to accomplish such a task. Bioreactors are used in many different applications where a biochemical process is needed, such as wastewater treatment, tissue engineering, or even beer fermentation. All of these systems, including ours, need proper heat and oxygen exchange as well as suitable pH and agitation control. With the addition of ideal flow rates, growth medium, and bacterial growth rates, we were left with many design considerations to go into our bioreactor. In addition to looking into a bioreactor design, we were also tasked with finding a way of extracting the produced hydrocarbons from the bioreactor. Theoretically, the hydrocarbons being less dense and hydrophobic should settle in the top layer of the solution. Separation of a certain layer into various components can be done in many ways such as using a centrifuge or even various filters. A bioreactor utilizing genetically engineered bacteria could have serious environmental implications if somehow the bacteria were to escape. Introducing something not meant to be in the environment has the possibility of having detrimental and irreversible effects. Thus, safety was a huge consideration throughout our project.